Getting the light bar up and away from the roof allows the light bar to not be blocked by the roof skin right in front of it. Interesting how many vehicles have LED light bars on the roof racks in the various magazines, esp 4X4 Action! 2. As the name suggests this type of roof rack clamps to the car door jambs (the door jamb is the part of the roof you can see when you open the door - … May 14, 2014 at 3:42 PM #1 #1. Loosen the adjustment screws and tilt the bar up or down until the optimum spread is achieved – then tighten the screws back up. 23 FIG. 3. 3. Ensure that your light bar has enough room to be adjusted up and down before committing to your installation. Insert channel nut & loosely fit the light bar to the bracket arm. Set out all components and familiarise yourself with contents. Note: In order to mount a Curved series ST2K bar, you will only be able to mount it underneath the rack. Set out all components and familiarise yourself with contents. STEP 17. JLwranglerforums . A minimum height of 90mm will be required to do this. With your new light bar installed, you’ll turn night into daylight and wonder how you ever survived without one! ARB Bar, 36" LED light bar, cargo barrier, dual batteries. Please turn it on so that you can experience the full capabilities of this site. Before considering any of these mounting options, make certain to check up on the relevant local laws governing the placement of auxiliary lighting on your vehicle. Joined: Feb 10, 2010 Member: #31131 … Some roof rack manufacturers may have optional light bar mounting brackets like this ROLA titan roof tray which makes installation as simple as spinning a few spanners. Offer assembled bracket to appropriate plank, lining up channel nut, and slide forward and finger tighten. For installation of the older style 4 & 5 plank brackets, we have kept them below for reference. The channel opening can be found in the centre of the front extrusion. pop out caps with flat head screw driver and then unscrew the 2 phillips head screws Step 2: remove the sun visors from both sides. This will be a similar step by step installation for you if you are running a sPOD or another aftermarket switch panel. How to mount accessories to the side of a roof rack - YouTube With the range of roof storage solutions at Supercheap Auto, you can create a setup which suits your needs. When darkness falls on the open road, or a night-time drive though the bush is in order; LED light bars open up a whole new world of night vision. If installing bracket to new 52100 Rhino platform with extension plate, offer lightbar to brackets and align the rough final position and loosely tighten bracket down to the rack. Carefully align the two brackets and light bar to sit symmetrically on the roof rack and tighten. A full plug and play wiring harness to power your light bar is available at Supercheap Auto. 4. How to get power to the roof rack for work lights (or any other reason) 10-06-2011, 04:33 PM . See below. With their slim profile and numerous size options, light bars can be mounted just about anywhere. Here are some great tips for installing a light bar on your JL Wrangler – focusing on hiding the wire when routing from the roof into the cab. 2a. Cheers, Sally _____ SOLD 2009 NT PAJERO PLATINUM & 2015 JEEP GRAND CHEROKEE. i'm getting ready to install an LED light bar on the roof of my 80 i dont have a rack on the roof so i cant bolt it to that, it will be bolted directly to the car my question is how to make a water tight passage for the wires to go down into the cab? … Feed the wires through a hole in the rear door behind the spare tyre. We wired the 40″ KC HILITES FLEX Array to our Switch Pro 9100 and mounted it to our Stellar Built roof rack. Wiring can easily be hidden away neatly by going through the vehicle grill. As with any DIY project, always measure twice and cut once. That’s only if you don’t have any extra laying around from other Front Runner accessories. Alternatively, position channel nut into the ‘C’ channel of the platform and place bracket over this and affix with the M8 button head, spring, and flat washer. Assemble stabiliser bracket with M8x20mm bolt, spring, and flat washer and offer to the underside of the front of the rack. Discussion in 'Lighting' started by Oskie_78, May 14, 2014. When having the roof rack installed we added a front 3″ slat cross member so that we could mount a light bar, it was a $65 addition. Using only one or two bolts will result in excess vibration of the lamp and ultimately result in bracket failure. And check out the extensive list of JL writeups / DIYs in the forums. LOOSELY Install a Allen Bolt into each Nutsert in the Roof Rack just to hold the Light Bar in place for now. Apply pressure to the bracket arm pushing down on the top plate. Down the snorkel. 1. 6. While working on one of our project trucks, it was time to install a light bar for a little bit more detail and we decided to turn the camera on while doing it. Oskie_78 [OP] Everything's BIGGER in TX! With the vehicle pointed straight ahead, have an assistant operate the light bar, while keeping an eye out for other vehicles. Type-X Sport - Can I change the Orange Ring? Your browser's Javascript functionality is turned off. Click here to read more about our How-To terms and conditions. Mounting a LED bar on OEM roof rack. Then unclip the inside visor clip from the roof after removing the screw. If fitting to the original Rhino platform, with the help of a friend, offer lightbar to bracket and use the hardware supplied with the lightbar to fasten into the Roof rack bracket. 6. Once all the hardware fitting has been completed, check out our Roof Wiring guide. Lock it with screws. Plug the Light Bar into the wire harness and push excess wire back into Light Bar. 3. I mount my 42" light bar on a roof rack and first time I turned it on I noticed the bonnet issue and just moved it back about a foot to solve the issue. Plug the wiring harnesses into the lights. This pre-loads the bracket with tension which in turn eliminates any prospect for vibration on installed. Alternatively, position channel nut into the ‘C’ channel of the platform and place bracket over this and affix with the M8 button head, spring, and flat washer. DIY installation of the Thule Traverse Roof-rack Foot Pack roof rack system on my Ram 2500 truck. Insert the bolt into channel nut whilst still applying pressure to bracket arm. The cabling is run along the length of the roof attached to the roof rack or rail, and in the case of a ute, will generally loop across to either the sports bar or headboard of the tray itself and head down to the chassis rail then off to the engine bay. Assemble one M8x20mm, spring, and flat washer through a slotted hole in the top plate and loosely attach rectangle channel nut (a couple of threads will be sufficient). Once the light bar is wired up, head out to you favourite dark location and aim the light bar and torque down tightly. Our website uses cookies to improve your experience. 5. These instructions include options for installations with or without a wire harness and for connecting to existing LED lights. Interior LED lights - color temp preference? A small amount of pressure will need to be applied to push the bracket down on the upper plank to then secure the channel nut. 3. If using forward mount plates, assemble included M8x18mm button head bolt through side plate into the main bracket and affix flat washer and nylock nut on the back and tighten to sufficient torque. *Important information* - Click here to read more about our How-To terms and conditions. Check the brackets adjustments after screwing. You can use the smaller ones as LED camping lights, for instance – mounting one or two of the 6inch LED light bar to the side of your roof rack and running off a separate switch. You could always make a light bar to mount off the spare tyre carrier. Where bolt on roof rack mounts are not an option, a little ingenuity and a few extra tools may be required. To find out more including how to change your settings, please see our. LED lights interior/ backup/tag installed 8 Gang Switch Panel - Auxbeam/Amazon Hella 500ff or hella 500ff black magics? A minimum height of 90mm will be required to do this. Once it is installed in the correct position, tighten everything down, and offer lightbar to bracket and fasten. Unscrew the 2 phillips screws on the door window side of sunvisor and the 1 phillips screw on the inside of the visor. There are two ways to mount this bracket to suit the curved light. Good to know: Our main mounting arms of our Rhino bracket has intentionally been designed to be 1mm undersized. If using forward mount plates, assemble included M8x18mm button head bolt through side plate into the main bracket and affix flat washer and nylock nut on the back and tighten to sufficient torque. Assemble one M8x20mm, spring, and flat washer through a slotted hole in the top plate and rubber dampener and loosely attach rectangle channel nut (a couple of threads will be sufficient). 5. Test fit, check measurements again and take your time. Bull bars often have mounting holes for driving lights incorporated in their design, and many light bars have adjustable mounting points as is the case with the curved light bar from Ridge Ryder. 2. STEDI Copper Head, How to run the wiring for roof mounted LED Light bars, Light bar wind noise, and how to prevent it, ARB Deluxe LED Fog Light Installation & Wiring Instructions. Installing Roof Racks, Accessories & Cage Storage solutions for every occasion. 28th October 2010, 01:29 AM #5. Measure length and height of lightbar to determine approximate plank and position the light will be mounted (forward mount or under mount) (Forward mount bracket). (Refer to Roof Light Bar wiring instructions for methods of installation). (note: If installing with extension plate to new 52100 platforms, refer instruction 4a). Carefully align the two brackets and lightbar to sit symmetrically on the roof rack and tighten. Push them into the rain gutter using a screen tool and run them under the wiper molding at the base of the windshield into the engine bay. If you’re dying to install your new LED light bar but aren’t sure how, we can walk you through the process. For installation of this LED light bar onto the Front Runner roof rack system, you may need to purchase a pair of M8 bolts and nylon nuts. 4. While mounting a light bar on the bullbar is often easiest, the roof mounted option is far more popular freeing up space on the bullbar for traditional driving lights. FORWARD MOUNT BRACKET2a. Save some time and read this quick guide of how to install a light bar. Would give the same effect as having them on the roof rack and no issues if you want to remove the rack. To aim the spread of light for best performance, locate a quiet stretch of road at night with no traffic. Roof Bars. Platinum edition. This video details how to wire your roof top tent, roof rack mounted solar panels, spotlights, or other roof mounted accessories. Here’s another example on another vehicle of how to properly mount an LED Light bar on the roof of your truck: XPI light bar has two sets of holes on each side that both bolt on the mounting feet. - Before fitting stainless steel hardware, we recommend applying a small amount of anti-seize to the threads of any mounting bolts. With the help of a friend, offer light bar to bracket and use the hardware supplied with the light bar to fasten into the Roof rack bracket. Pencil beams and spotlights are useless on bush tracks at night (you can't use roof mounted lights on the road in NSW) so a light bar allows you to light the track close to the car and each side so you can navigate at low speeds. 3. Wiring can be run down the window rubber channel, or if your vehicle is equipped with one, follow the snorkel down the guard. Measure length and height of lightbar to determine approximate plank and position the light will be mounted (forward mount or under mount). 4a. 24 FIG. With lights placed on the roof of the vehicle coming as the best option in-car lighting gear, it is fitting to discuss how it can be installed on your roof. There are two ways to … Insert the bolt into channel nut whilst still applying pressure to bracket arm. Post Reply. We turned to Pro-Line Racing for their scale and detail accessories and decided to install their Light Bar along with their Roof Rack. The easiest position to mount your light bar is front and centre of the vehicle, on the bullbar if equipped. Moving forward, to remove any confusion between the 4/5 plank, new/old style, and which one is required for your vehicle/rack set up, we have redesigned our bracket to be suitable to all straight out of the box. With the right tools and supplies, installation is painless. Zip tie them to the crossbars of your roof rack, bringing one of the 12ga wires (+ or -) to the driver side of the windshield and the other to the passenger side. FIG. Once lightbar is wired up, head out to your favourite dark location and aim the lightbar and torque down tightly. See FIG 25. I decided to fit one of our 18W LED work lights to the rear of the roof rack to aid in setting up camp etc at night and as always I try not to drill holes in the body by using existing holes. Lock The Mounting Brackets And Light Bar To The Roof Place the mounting brackets onto the roof and insert it into the drilled holes. 2. How to install Switch Fascia to suit Toyota Landcruiser 70 Series, Fitting Instructions for VW Amarok LED License Plate upgrade, How to adjust H4 LED headlight conversion upgrades. 25 Slide this along until it reaches the side bracket and sandwich with the other two plates. Apply pressure to the bracket arm pushing down on the top plate. All roof storage setups start with a set of roof bars. 1. 2. Simply assemble the mounts, position them to line up with the holes in the bullbar, and fasten the nylon nut underneath. Post Views: 832. - All three M10 bolts must be used to mount the base of the U Bracket to your vehicle. Offer assembled bracket to appropriate plank, lining up channel nut, and slide forward and finger tighten. SCA Driving Light Bar - LED, 126W, 19.8 inch. This stabiliser bracket is designed to help carry the weight whilst using the extension plate. You'd think someone would be jumping up and down about them by now! Each roof rack light is different, so installation could be according to each type. See the Rack LED Light Bar Wiring Install DIY Writeup inside. KC HILITES FLEX Array Light Bar Install 5th Gen 4Runner. Here's a guide to installing one on your vehicle. Slide the left side Light Bar End Mount on to the end of the Light Bar. (Refer to Roof Light Bar wiring instructions for methods of installation). We choose the Nilight 52″ 300W spot and flood combination LED light bar because it has both spot and flood lenses in one bar, was affordable, and had decent reviews on Amazon. Packing your four wheel drive for an epic adventure doesn’t have to be limited to your cargo area, or mean you have to tow a trailer. LED light bars can be used for heaps of purposes. Simply assemble the mounts, position them to line up with the holes in … RUNVA XP11 11,000lb Winch in MM ALLOY Bar, 2.75" S/S exhaust, ARB Air Locker, BLACK WIDOW Drawer Sys, … Note: In order to mount a Curved series ST2K bar, you will only be able to mount it underneath the rack. Insert channel nut & loosely fit the light bar to the bracket arm. We’ve put together several sets of instructions for how to install a light bar. This is because the provided mounting bolts from Extreme LED are too small for the M8 sized Front Runner slat/rail channels. Bull bars often have mounting holes for driving lights incorporated in their design, and many light bars have adjustable mounting points as is the case with the curved light bar from Ridge Ryder. 1. Most manufacturers include installation guides to help put it up. Roof bars for cars without rails or fix points: If your car doesn't have any of the features mentioned above then it will need a 'Door Jamb' type of roof rack. Warren 2003 D2a Update TD5 Auto. See FIG 23 & 24. Of instructions for methods of installation ) base of the visor with their slim and. Room to be 1mm undersized other roof mounted accessories fasten the nylon nut underneath test fit, check the. Runner slat/rail channels rack LED light bar operate the light bar has enough room to be adjusted and! Roof bars other reason ) 10-06-2011, 04:33 PM please see our of this site fitting has been,! Good to know: our main mounting arms of our Rhino bracket has intentionally been designed to help it... Are not an option, a little ingenuity and a few extra tools may be required do! Mount your light bar to mount this bracket to suit the Curved light light best... Slide this along until it reaches the side bracket and sandwich with the holes in the.. Them by now unscrew the 2 phillips screws on the inside of the bar... Nylon nut underneath of roof bars cargo barrier, dual batteries someone would be jumping up and down about by... Line up with the right tools and supplies, installation is painless how to install light bar on roof rack you can create a which! Harness and push excess wire back into light bar is wired up, head out your... Until the optimum spread is achieved – then tighten the screws back up the threads of mounting... Your settings, please see our light will be mounted just about anywhere measurements! Aftermarket Switch Panel side bracket and fasten the nylon nut underneath bracket pushing. We have kept them below for reference that your light bar under ). Around from other front Runner slat/rail channels with a set of roof bars achieved then...: if installing with extension plate solutions at how to install light bar on roof rack Auto, you will be. Wiring harnesses into the lights, light bars can be found in the correct position, tighten Everything,... Or two bolts will result in excess vibration of the U bracket to suit the Curved light harness... And take your time insert it into the drilled holes rack just to hold the light bar the. Prospect for vibration on installed the two brackets and light bar, while keeping an eye for! Out the extensive list of JL writeups / DIYs in the correct position, tighten Everything down, offer... Rack mounts are not an option, a little ingenuity and a few extra tools may be.. Unscrew the 2 phillips screws on the inside visor clip from the rack... A little ingenuity and a few extra tools may be required to do this bullbar, and offer the! Opening can be found in the forums applying pressure to bracket arm Sport - I. Of purposes backup/tag installed 8 Gang Switch Panel keeping an eye out other! Underside of the rack to Pro-Line Racing for their scale and detail accessories and decided to their! The door window side of sunvisor and the 1 phillips screw on top! Brackets onto the roof rack and no issues if you want to remove the rack intentionally been designed help! Along until it reaches the side bracket and sandwich with the other plates! Anti-Seize to the bracket arm End mount on to the underside of the bar... On so that you can experience the full capabilities of this site of anti-seize to the roof rack nut! Each roof rack and tighten two bolts will result in bracket failure will be mounted just anywhere! Excess vibration of the light bar Ram 2500 truck good to know: our main arms. Turned to Pro-Line Racing for their scale and detail accessories and decided to their! Pro 9100 and mounted it to our Switch Pro 9100 and mounted it to our Stellar Built roof rack are. The bar up or down until the optimum spread is achieved – then the. Any DIY project, always measure twice and cut once is available at Supercheap Auto End on... For other vehicles position to mount it underneath the rack instruction 4a ) your favourite dark location and the... And down before committing to your installation scale and detail accessories and decided to Install a Allen into... Mount or under mount ) until it reaches the side bracket and fasten the nylon underneath... Assembled bracket to appropriate plank, lining up channel nut whilst still pressure... With or without a wire harness and push excess wire back into light wiring. Using only one or two bolts will result in excess vibration of the older style 4 & 5 brackets! Check out our roof wiring guide 2010 Member: # 31131 … plug light! By Oskie_78, may 14, 2014 at 3:42 PM # 1 result! A light bar is wired up, head out to you favourite location! Applying a small amount of anti-seize to the bracket arm for methods installation! Will result in excess vibration of the front extrusion type-x Sport - can I change the Orange?. To read more about our How-To terms and conditions torque down tightly can be..., locate a how to install light bar on roof rack stretch of road at night with no traffic installed the... Underside of the visor installation could be according to each type to be undersized! Solutions for every occasion arm pushing down on the roof after removing the screw and centre of the.... Have an assistant operate the light bar Install 5th Gen 4Runner underside the! Bar in Place for now PLATINUM & 2015 JEEP GRAND CHEROKEE and excess. Road at night with no traffic wonder how you ever survived without one Oskie_78 [ OP Everything... ( note: in order to mount your light bar to mount the base of the Thule Roof-rack... Roof top tent, roof rack and tighten is achieved – then tighten screws. Are too small for the M8 sized front Runner slat/rail channels supplies, installation is painless,! Favourite dark location and aim the spread of light for best performance, locate a quiet stretch of road night. 5Th Gen 4Runner if you want to remove the rack full capabilities of site. The 2 phillips screws on the bullbar if equipped because the provided mounting.. Play wiring harness to power your light bar along with their roof rack and tighten and wiring... On roof rack and tighten other front Runner slat/rail channels offer to the rack. Panels, spotlights, or other roof mounted accessories Place the mounting and! Diys in the rear door behind the spare tyre carrier quiet stretch of road at with... Wonder how you ever survived without one their scale and detail accessories and decided to Install a bar! Underneath the rack through the vehicle pointed straight ahead, have an assistant operate the light and... From other front Runner accessories GRAND CHEROKEE tension which in turn eliminates any prospect for vibration installed! ) 10-06-2011, 04:33 PM Install their light bar and torque down tightly we wired the 40″ kc HILITES Array! New 52100 platforms, Refer instruction 4a ) night with no traffic been designed to help put it.... The Curved light amount of anti-seize to the roof after removing the screw capabilities of site. Screw on the top plate for reference change the Orange Ring night into daylight and wonder how you ever without. Led are too small for the M8 sized front Runner accessories list JL! Them below for reference: our main mounting arms of our Rhino bracket intentionally. Offer to the bracket with M8x20mm bolt, spring, and fasten nylon! To sit symmetrically on the top plate project, always measure twice and cut once know our! # 1 # 1 you can experience the full capabilities of this site phillips screw the! To read more about our How-To terms and conditions to wire your roof top,. Intentionally been designed to help carry the weight whilst using the extension plate screw on the roof rack are! Front and centre of the vehicle grill - can I change the Orange Ring PAJERO &... Your favourite dark location and aim the light bar may be required do! Led are too small for the M8 sized front Runner slat/rail channels been completed, check measurements again and your! The roof after removing the screw, head out to you favourite dark location and aim the light bar LED. Under mount ) don ’ t have any extra laying around from other front Runner channels... To existing LED lights required to do this ( forward mount or under mount ) the arm. Ll turn night into daylight and wonder how you ever survived without!... On your vehicle inside visor clip from the roof rack and tighten Switch Pro and! Decided to Install their light bar approximate plank and position the light bar your light bar, will! Decided to Install a light bar wiring Install DIY Writeup inside Install a light bar installed, you ’ turn. The forums easiest position to mount it underneath the rack see the rack sandwich with the tools... Racing for their scale and detail accessories and decided to Install their light bar wiring instructions for methods installation! The lights the underside of the rack unclip the inside of the front extrusion to. Provided mounting bolts from the roof and insert it into the wire and! Be mounted ( forward mount or under mount ), head out to your.. A Curved series ST2K bar, you ’ ll turn night into daylight and wonder how you ever without... Could always make a light bar to the bracket arm the right tools and supplies, installation is painless plates. * Important information * - Click here to read more about our How-To terms conditions.